专利摘要:
The invention is concerned with improvements in the field of making brushes and / or paintbrushes. For this purpose, among other things, the method for producing brushes two and / or brushes is proposed in which a of a machining tool (3, 4) on a bristle carrier (5) to be machined processing pressure is determined by means of a pressure sensor (6) having a pressure receiving surface (7), which is arranged in the working direction of the machining tool (3, 4) behind the bristle carrier (5) to be processed. In this way, a determination of the processing pressure close to the bristle carrier (5) to be processed is possible.
公开号:BE1025910B1
申请号:E2018/5593
申请日:2018-08-27
公开日:2019-09-12
发明作者:Philipp Goldmann
申请人:Zahoransky Ag;
IPC主号:
专利说明:

Method and device for producing brushes and / or
paint
The invention relates to a method and a device for producing brushes and / or brushes, the device having at least one processing tool for processing a bristle carrier of a brush to be produced and / or a brush to be produced.
Such methods and devices are known from practice in different embodiments. It is desirable to achieve uniform results when processing the bristle carriers. For this purpose, it is previously known, for example, to monitor a parameter, usually a machining force of a machining tool, with which the bristle carrier is machined. When stuffing bundles of bristles into the bristle carrier, this parameter can be the tamping force or the tamping pressure. When producing bundle receiving holes in bristle holders by means of a drill, the parameter to be monitored can be the force or the pressure with which the drill is advanced in the direction of the bristle holder.
In the devices for the production of brushes and / or brushes known from the prior art and in practice, it is known, for example, to provide a corresponding sensor on a main shaft with which a processing tool, for example a stuffing tool or a drill of the device, is driven , The sensor can monitor a force applied to the main shaft of the device. In this way, a machining force of the machining tool can be inferred at least indirectly.
Similar sensor arrangements are also available, for example, at
BE2018 / 5593
Drilling tools with which bundle receiving holes are made in bristle carriers.
A sharp rise or a sharp drop in the forces determined can then indicate a malfunction of the device. In the case of a tamping process, for example, a so-called pusher tongue of the tamping tool breaks when bundles of bristles are tied in. Similarly, a sharp rise or fall in the monitored parameter during a drilling operation may indicate a break in the drill, for example.
The previously known sensor arrangements only allow a comparatively indirect determination of the machining forces that occur and are also relatively expensive to construct.
It is therefore the object of the invention to provide a device and a method of the type mentioned at the outset, with which they allow easier monitoring of the processing of a bristle carrier.
To achieve this object, the method with the means and features of the independent, on a method for the production of brushes and / or brushes is proposed, in which a bristle carrier of a brush and / or a brush to be produced with a processing tool of a device for the production of brushes and / or brush is processed in a processing position which is arranged between a pressure-receiving surface of a pressure sensor and a processing tool of the device, and wherein a processing pressure which is exerted by the processing tool during the processing of the bristle carrier on the bristle carrier is transferred to the pressure-receiving surface and by the pressure sensor is determined.
BE2018 / 5593
It can be expedient if the pressure-receiving surface is arranged behind the bristle carrier in the working direction of the processing tool. In this way, the bristle carrier is arranged between the machining tool and the pressure-receiving surface in the direction of the force flow. In this way, the processing pressure can be transferred efficiently from the processing tool via the bristle carrier to the pressure receiving surface and the pressure sensor.
In this way, the processing pressure can be monitored without a force or pressure sensor which is arranged on a main shaft of the device for producing brushes and / or brushes. Furthermore, the monitoring of the machining pressure, which correlates with the machining force exerted by the machining tool on the bristle carrier, can take place closer to the bristle carrier to be machined. This has the effect that a more precise and in particular also structurally simpler monitoring of the processing pressure is possible. The pressure receiving surface and the pressure sensor can be arranged stationary on a frame of the device. This has the advantage that there is no need for dynamically moving parts and cables that are always subject to a certain amount of wear and a certain risk of damage.
It can be particularly expedient if a deviation between the processing pressure determined with the at least one pressure sensor and a target pressure is determined by a comparator and the processing is stopped by a control unit of the device if the deviation has or has a defined amount. In this way, in the event of a feared malfunction of the device, which may indicate a discrepancy between the determined processing pressure and a stored target pressure, further processing of the bristle carrier can be prevented and thus greater damage to the bristle carrier or also to the device
BE2018 / 5593 can be avoided.
To achieve the object, a device for producing brushes and / or brushes is also proposed with the means and features of the independent claim directed to such a device. In particular, in order to achieve the object in the device defined at the outset, it is proposed that the device comprises at least one pressure sensor with a pressure receiving surface and a processing position for the bristle carrier which is assigned to the at least one processing tool and which is arranged between the processing tool and the pressure receiving surface of the pressure sensor such that a machining pressure exerted by the machining tool on the bristle carrier can be transferred to the pressure receiving surface and can be determined with the pressure sensor.
In addition, the device can be set up to carry out the previously explained method. One advantage of the device is that the monitoring of the machining process is structurally simpler in comparison to a sensor arrangement which acts on a main shaft of the device. Furthermore, a smaller number of moving parts and / or cables is required in the device according to the invention, which could be damaged especially when the bristle carriers are processed in a highly dynamic manner. In comparison to the determination of the machining pressure and / or the machining force via a sensor acting on the main shaft of the device, the determination of the machining pressure in the device according to the invention takes place closer and thus more directly to the bristle carrier and the engagement of the machining tool.
The machining pressure that can ultimately be determined with the pressure sensor is related to the machining force that the machining tool exerts on the bristle carrier during machining
BE2018 / 5593 exercises. The machining pressure and finally also a malfunction of the device can be deduced from the machining pressure.
If the pressure receiving surface is arranged behind the processing position for the bristle carrier in the working direction of the processing tool. The machining pressure exerted by the machining tool can be transferred to the pressure receiving surface without deflection via the bristle carrier in the machining position. In this way, the processing pressure can be determined comparatively easily and with sufficient accuracy using the pressure sensor. In this context, it can be particularly advantageous if the pressure-receiving surface is oriented at right angles to the working direction of the processing tool.
Depending on the type of machining tool, the working direction can also be a feed direction or an infeed direction of the machining tool.
The device can have at least one holder for a bristle carrier to be processed. This at least one holder can be arranged in a processing position assigned to the at least one processing tool between the processing tool and the pressure receiving surface.
It is also possible that the device has a pressure transmission element. When the holder is in the processing position and / or the bristle carrier is in the processing position, this pressure transmission element can be arranged between the holder and the pressure-receiving surface and / or between the bristle carrier and the pressure-receiving surface of the at least one pressure sensor. The pressure transmission element is such
BE2018 / 5593 that, for example, a processing pressure exerted on the bristle carrier is evenly transmitted to the pressure receiving surface of the pressure sensor. This can favor a more accurate determination of the machining pressure. In a preferred embodiment of the device, the pressure transmission element can be arranged and designed such that a bristle carrier in the processing position makes direct contact with the pressure transmission element, that is to say it bears against it. The pressure transmission element can serve as an abutment for the at least one machining tool and the bristle carrier to be machined, against which the bristle carrier is supported during its machining.
The at least one pressure sensor and the pressure receiving surface of the at least one pressure sensor can be arranged on a frame of the device. The at least one pressure sensor and its pressure receiving surface can thus be arranged stationary and / or essentially immovably on the frame of the device. Supply and / or signal lines that lead to and away from the pressure sensor are then essentially not moved during operation of the device. In this way, wear-related signs of wear on supply and signal lines of the pressure sensor and its pressure-receiving surface can be largely avoided, and the availability of the device can thereby be improved.
The device can also have a receptacle in which the
Pressure transmission element, preferably in at least one processing tool
Working direction of the guided and / or displaceable, is arranged. To this
Way that can
Pressure transmission element in its use position on the
Device on the one hand protected and on the other hand, captive.
BE2018 / 5593
As at least one processing tool, the device can have, for example, a drill for making bundle receiving holes in a bristle carrier. However, it is also possible for the device to have, as at least one processing tool or also as a further processing tool, a tamping tool for plugging bundle receiving holes of a bristle carrier with bundles of bristles. A machining position on the device can then be assigned to each machining tool. In the area of these machining positions on the device, each machining tool is preferably assigned a pressure receiving surface and a pressure sensor. This is with the aim of being able to monitor the machining forces and / or pressures acting on the bristle carrier in each case in the machining position during machining by the respective machining tool.
It can also be provided here that the at least one pressure receiving surface of the respective pressure sensor is arranged in the working direction of the respective processing tool behind the holder arranged in the processing position and / or behind the bristle carrier arranged on the holder. In this way, the machining force and the machining pressure of the machining tool can be transmitted via the bristle carrier to be machined to the holder on which the bristle carrier is arranged, and finally, at least indirectly, released by the holder to the pressure-receiving surface of the pressure sensor. If the bristle carrier bears directly on a pressure transmission element or on the pressure-receiving surface, the pressure can accordingly be transmitted directly from the bristle carrier to the pressure-transmitting element or to the pressure-receiving surface. The determination of the machining pressure takes place much closer to the actual machining than with the previously known methods and devices for determining the machining pressure
BE2018 / 5593 is provided, which derive the processing pressure via a sensor which acts on a main shaft of the device.
The device can comprise a transport device. This transport device can preferably be designed as a transport chain which has a plurality of holders for individual bristle carriers which are arranged one behind the other and are preferably connected in an articulated manner. A plurality of holders can thus be arranged on the transport device. With the transport device, the holders can be transported from one processing tool to a subsequent processing tool or a subsequent processing station of the device. A transport path along which the holders can be transported with the transport device can run between the at least one processing tool and the pressure-receiving surface of the at least one pressure sensor assigned to the processing tool. In this way, with the aid of the transport device, the holders can be transported into their corresponding processing position on one processing tool or one after the other into different processing positions of a plurality of processing tools. As soon as the holders have reached the machining position on the respective machining tool, they are automatically arranged in such a way that the machining force acting on a bristle carrier can be transmitted to the pressure receiving surface of the at least one pressure sensor.
In order to reliably fix the bristle holder on the at least one holder, the holder can have a tensioning device for a bristle holder.
It can be particularly advantageous if the device comprises a comparator and a control unit connected to the comparator for signaling purposes. The comparator can be used to compare one with
BE2018 / 5593 the at least one pressure sensor determined processing pressure or actual pressure with a stored target pressure, for determining a deviation between the processing pressure and the target pressure and for emitting a signal to the control unit. The signal is output to the control unit as a function of the deviation determined by the comparator between the actual pressure determined by the pressure sensor and the stored target pressure. The control unit can be set up to switch off the device as a function of the determined deviation in order to prevent damage to the device, the bristle holder or else the production of bad parts.
At this point it should be mentioned that the device described above and the method described above enable the production of different brushes, in particular so-called nail polish brushes. Here, only a single bristle bundle or bundle of filaments is plugged into the front of a bristle holder with a shaft-shaped design. In addition, the previously described method and the previously described device allow the production and processing of individual brushes and so-called strip brushes. Strip brushes are brushes in which the brush body forms an endless brush strand. Such strip brushes are shortened to a desired length after their manufacture.
An exemplary embodiment of the invention is described in more detail below with reference to the drawing. It shows in a highly schematic representation:
Fig. 1 is a partially sectioned side view of a device for producing brushes and / or brushes with a first, designed as a drill tool and a second, as a stuffing tool for the introduction of
BE2018 / 5593
Bristle bundles in the bristle holder designed to hold the bristle holder and with two pressure sensors assigned to the two machining tools for determining a machining pressure that is exerted by the respective tool on the holder and bristle holder arranged in the machining position.
The single figure shows a device for the manufacture of brushes and / or brushes 2, which is designated as a whole by 1. The device 1 shown in the figure has a total of two processing tools 3 and 4, a first of which as a drill 3 and a second as a tamping tool 4 is trained. Both processing tools 3, 4 are set up for processing a bristle carrier 5 of a brush 2 to be produced. A pressure sensor 6 is assigned to each machining tool 3, 4 of the device 1. Each pressure sensor 6 has a pressure-receiving surface 7 and is set up to determine a machining pressure which is exerted on the bristle carrier 5 by the respective machining tool 3, 4 of the device 1.
The pressure receiving surfaces 7 of the pressure sensors 6 are arranged in the working direction Pf.1 of the respective machining tool 3, 4 behind the bristle carrier 5 located in the machining position P. The processing positions P are each arranged between their processing tools 3, 4 and the pressure receiving surfaces 7 of the pressure sensors 6 assigned to them. The bristle carriers 5 are thus located during processing with the processing tools 3, 4 between the processing tools 3, 4 and the pressure receiving surface 7 of the pressure sensors 6 assigned to the processing tools 3, 4.
BE2018 / 5593
The device 1 has a plurality of holders 8, each of which is set up to receive a bristle carrier 5. The holders 8 are arranged in the machining positions P assigned to the respective machining tools 3, 4 between the machining tools 3, 4 and the pressure-receiving surface 7.
The device 1 also has a total of two pressure transmission elements 9. When the holder 8 is in the processing position P and the bristle carrier 5 is in the processing position P, these pressure transmission elements 9 are arranged between the respective holder 8 and the respective pressure receiving surface 7 and also between the respective bristle carrier 5 and the respective pressure receiving surface 7 of the pressure sensors 6.
The pressure sensors 6 and the pressure receiving surfaces 7 of the pressure sensors 6 are arranged on a frame 10 of the device 1. The pressure transmission elements 9 are each arranged in a receptacle 11 on the frame 10 of the device 1. Within the receptacles 11, the pressure transmission elements 9 can be guided and displaceably arranged in the working direction Pf.1 of the respective processing tool 3, 4. As already stated above, the device 1 has a drill 3 as a first machining tool. The drill 3 is used to produce bundle receiving holes 12 in the bristle carriers 5. The working direction Pf.1 of the drill 3 is predetermined by its feed movement. As a second processing tool, the device 1 is equipped with a stuffing tool 4 for plugging the bundle receiving holes 12 previously created in the bristle carriers 5 with bundles of bristles 13. The working direction Pf.1 of the tamping tool 4 is predetermined by its tamping movement.
The pressure receiving surfaces 7 of the pressure sensors 6 are in the working direction Pf. 1 of the two processing tools 3, 4 behind the respectively in
BE2018 / 5593
Machining position P arranged holders 8 and also arranged behind the bristle carriers 5 arranged thereon.
The device 1 has a transport device 14, which in the present case is designed as a transport chain 14. A plurality of individual holders 8 are arranged on the transport chain 14. With the aid of the transport device 14, the holders 8 can be transported from a processing tool 3, 4 to a subsequent processing tool 3, 4 or also to a subsequent processing station or also to a subsequent output station of the device 1. A transport path 14, along which the holders 8 can be transported with the aid of the transport device 14, runs between the processing tools 3, 4 arranged on one side and the pressure-receiving surfaces 7 of the pressure sensors 6 assigned to the respective processing tools 3, 4, which are on an opposite one Side of the device 1 are arranged.
The holders 8 are also equipped with clamping devices 16 for bristle carriers 5, so that the bristle carriers 5 can be reliably fixed to the holder 8 during their processing.
The device 1 also comprises a control unit 18 and a comparator 17 for each pressure sensor 6. The control unit 18 is connected to the two comparators 17 via corresponding signal lines 19. In addition to or instead of signal lines 19, wireless connections can also be used for signal transmission between the control unit 17 and the comparators 18. Each comparator 17 is set up to compare the processing pressures or actual pressures determined with the pressure sensors 6 with stored target pressures and also to output signals to the control unit 18 which determine a deviation between the actual and target pressures
BE2018 / 5593. The signals from the comparators 17 cause the control unit 18 to switch off the device 1 when the determined deviations reach or exceed a certain value.
The device 1 described above can be used to carry out the method described below for producing brushes 2 and / or brushes. Here, a bristle carrier 5 of a brush 2 and / or a brush to be produced is processed with a processing tool 3, 4 of the device 1. A processing pressure, which is exerted by the processing tool 3, 4 on the bristle carrier 5 during the processing of the bristle carrier 5, is transferred to the pressure receiving surface 7 and determined with the aid of the pressure sensor 6. The pressure-receiving surface 7 of the pressure sensor 6 is arranged behind the bristle carrier 5 in the working direction Pf.1 of the processing tool 3, 4. The bristle carrier 5 lies directly on the pressure transmission element 9. The processing pressure is first transferred very uniformly to the bristle carrier 5 and finally from there via the pressure transmission element 9 to the pressure receiving surface 7 of the pressure sensor 6. The processing pressure is determined independently of one another for each of the two processing tools 3 and 4 via separate pressure sensors 6.
The processing pressure determined using the respective pressure sensor 6 can then be compared by the respective comparator 17 with a stored target pressure and the processing can be stopped automatically by the control unit 18 if there is a defined deviation between the actual pressure and the target pressure.
The invention is concerned with improvements in the field of manufacturing brushes and / or brushes. For this purpose, among other things, the process for producing two brushes and / or brushes
BE2018 / 5593 proposed, in which a machining pressure exerted by a machining tool 3, 4 on a bristle carrier 5 to be machined is determined by means of a pressure sensor 6, which has a pressure-receiving surface 7, which in the working direction Pf.1 of the
Machining tool 3, 4 is arranged behind the bristle carrier 5 to be machined. In this way it is possible to determine the processing pressure close to the bristle carrier 5 to be processed.
BE2018 / 5593
LIST OF REFERENCE NUMBERS
contraption
brush
drill
filling tool
bristle carrier
pressure sensor
Pressure receiving surface
holder
Pressure transmission element
Frame of 1
Recording for 9
Bundle receiving holes in 5
bristle bundles
transport device
transport path
Clamping device on 8
comparator
control unit
Signal line between 6 and 17 and between 17 and 18
P working position
权利要求:
Claims (13)
[1]
Expectations
1. A method for producing brushes (2) and / or brushes, wherein a bristle carrier (5) of a brush (2) to be produced and / or a brush to be produced with a processing tool (3, 4) of a device (1) for producing brushes and / or brushes are processed in a processing position (P) which is arranged between a pressure receiving surface (7) of a pressure sensor (6) and a processing tool (3, 4) of the device (1), and wherein a processing pressure which is generated by the processing tool (3, 4) during the processing of the bristle carrier (6) is exerted on the bristle carrier (5), transferred to the pressure receiving surface (7) and determined by the pressure sensor (6).
[2]
2. The method according to claim 1, characterized in that the pressure receiving surface (7) in the working direction (Pf.1) of the processing tool (3, 4) is arranged behind the bristle carrier (5) and / or that there is a deviation between that of the at least one Pressure sensor (6) determined processing pressure and a target pressure is determined by a comparator (17) and that the processing is automatically stopped by a control unit (18) when the deviation reaches a defined amount.
[3]
3. Device (1) for the production of brushes (2) and / or brushes (2) with at least one processing tool (3) for processing a bristle carrier (5) of a brush (2) to be produced and / or a brush to be produced, characterized in that that the device (1) has at least one pressure sensor (6) with a pressure receiving surface (7) and one associated with the at least one processing tool (3, 4)
BE2018 / 5593
Processing position (P) for the bristle carrier (5), which is arranged between the processing tool (3, 4) and the pressure receiving surface (7) of a pressure sensor (6) such that one of the processing tool (3, 4) on the bristle carrier ( 5) the machining pressure exerted can be transferred to the pressure receiving surface (7) and can be determined using the pressure sensor (6).
[4]
4. The device (1) according to claim 3, characterized in that the pressure receiving surface (7) of the at least one pressure sensor (6) in the working direction (Pf.1) of the processing tool (3, 4) behind the processing position (P) for the bristle carrier ( 5) is arranged.
[5]
5. The device according to claim 3 or 4, characterized in that the device (1) has at least one holder (8) for a bristle carrier to be machined (5), the at least one holder (8) in one of the at least one machining tool (3rd , 4) assigned machining position (P) between the machining tool (3, 4) and the pressure receiving surface (7).
[6]
6. The device (1) according to one of claims 3 to 5, characterized in that the device (1) has a pressure transmission element (9), which is in the processing position (P) holder (8) and / or bristle carrier (5) between the holder (8) and the pressure receiving surface (7) and / or between the bristle carrier (5) and the pressure receiving surface (7) of the at least one pressure sensor (6).
BE2018 / 5593
[7]
7. The device (1) according to any one of the preceding claims, characterized in that the at least one pressure sensor (6) and / or the pressure receiving surface (7) of the at least one pressure sensor (6) is arranged on a frame (10) of the device (1) is / are.
[8]
8. Device (1) according to one of the preceding claims, characterized in that the device (1) has a receptacle (11) in which the pressure transmission element (9), preferably in the working direction (Pf.1) of the at least one processing tool (3rd , 4) is guided and / or displaceable.
[9]
9. Device (1) according to one of the preceding claims, characterized in that the device (1) as at least one processing tool, a drill (4) for producing bundle receiving holes (18) in a bristle carrier (5) and / or a tamping tool (4th ) for plugging bundle receiving holes (12) of a bristle carrier (5) with bristle bundles (13).
[10]
10. The device (1) according to any one of the preceding claims, characterized in that the at least one pressure receiving surface (7) of the pressure sensor (6) in the working direction of the at least one machining tool (3, 4) behind the holder (8) arranged in the machining position (P) ) and / or is arranged behind the bristle carrier (5) arranged thereon.
[11]
11. The device (1) according to any one of the preceding claims, characterized in that the device (1) has a transport device (14), in particular a transport chain (14), on which a plurality of holders (8) are arranged and with which the Holder (8) from a processing tool (3, 4)
BE2018 / 5593 subsequent machining tool (3, 4) can be transported, a transport path (15) along which the holders (8) can be transported with the transport device (14) between the at least one machining tool (3, 4) and that of the machining tool (3, 4) assigned pressure receiving surface (7) of the at least one pressure sensor (6).
[12]
12. Device according to one of the preceding claims, characterized in that the at least one holder (8) has a clamping device (16) for a bristle carrier (5).
[13]
13. Device according to one of the preceding claims, characterized in that the device (1) has a comparator (17) and a control unit (18) connected to the comparator (17) in terms of signal technology, the comparator (17) for comparing one with the at least one pressure sensor (6) of certain processing pressure or actual pressure with a stored target pressure and for emitting a signal to the control unit (18), which represents a deviation between the actual pressure and the target pressure, and wherein the control unit (18) for switching off the device (1) depending on the difference between the setpoint and actual pressure determined by the comparator (17).
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法律状态:
2019-10-10| FG| Patent granted|Effective date: 20190912 |
优先权:
申请号 | 申请日 | 专利标题
DE102017123007.6A|DE102017123007A1|2017-10-04|2017-10-04|Method and device for producing brushes and / or brushes|
DE102017123007.6|2017-10-04|
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